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Dosing Systems

Dosing systems is extensively used for feeding medicines and chemicals. These are designed with utmost precision to ensure longer service life and high performance. Due to these dosing systems, dosing task will become very easier. It is extensively demanded in various power stations and also in textile industries for the treatment of chemicals. The dosing systems that we provide are known for not providing any sort of interface problems between single components. Furthermore, these are customized as per the application needs.

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1. About Dosing System

Dosing systems are used to measure and deliver specific amounts of liquids, gases, or solids in various applications, ranging from industrial processes to medical treatments. Here are some key aspects of dosing systems:

Types of Dosing Systems:
  • Volumetric Dosing: Measures the volume of the substance to be dosed.
  • Gravimetric Dosing: Measures the weight of the substance.
  • Flow-Based Dosing: Uses flow meters to control the amount of substance being dosed.
Components:
  • Pumps: Transfer the dosing material, common types include peristaltic, diaphragm, and piston pumps.
  • Controllers: Manage and adjust the dosing parameters.
  • Sensors: Monitor flow rate, pressure, and other relevant parameters.
  • Valves: Regulate the flow of the substance.
  • Tanks and Reservoirs: Store the dosing materials.
Applications:
  • Industrial: Chemical processing, water treatment, food and beverage production.
  • Medical: Drug delivery systems, intravenous infusions.
  • Agricultural: Fertilizer and pesticide application.
  • Laboratory: Precise addition of reagents and chemicals.
Considerations for Selection:
  • Accuracy and Precision: Required level of dosing accuracy.
  • Compatibility: Material compatibility with the substance being dosed.
  • Flow Rate: The required flow rate of the substance.
  • Control Requirements: The level of automation and control needed.
  • Environment: Conditions such as temperature, pressure, and potential for contamination.
Advantages
  • Efficiency: Reduces waste and improves process efficiency.
  • Consistency: Ensures consistent quality and performance.
  • Safety: Minimizes human exposure to hazardous substances.

A: A dosing system is a device or setup used to accurately dispense specific quantities of substances, such as chemicals, additives, or medications, into a process or a product.

A: A typical dosing system consists of a dosing pump or dispenser, control unit or panel, measuring instruments (like flow meters or sensors), and sometimes software for automation and monitoring.

A: Dosing systems can vary based on the application and substances used. Common types include peristaltic pumps, piston pumps, diaphragm pumps, and gravimetric dosing systems.

A: Dosing systems are used in various industries such as water treatment (for adding chemicals like chlorine or flocculants), pharmaceuticals (for precise medication dosages), agriculture (for fertilizers and pesticides), and manufacturing (for adding colorants or additives).

A: Modern dosing systems are designed to be highly accurate, often achieving dosing precision within fractions of a milliliter or gram depending on the system and application requirements.

A: Factors include the type of substance to be dosed, required dosing accuracy, flow rate, viscosity of the substance, compatibility with the material of construction, and the environment in which the dosing system will operate.

A: Dosing systems can be controlled manually, through simple timers, or via advanced programmable logic controllers (PLCs). They can also be integrated with sensors and flow meters for real-time monitoring and feedback.

A: Maintenance typically involves regular inspection of pumps, calibration of sensors, checking for leaks, and replacing worn-out parts as per manufacturer guidelines. Proper cleaning and storage of chemicals are also important.

A: Safety measures include using appropriate protective gear (gloves, goggles), ensuring proper ventilation in chemical dosing areas, following correct handling procedures for chemicals, and training personnel on system operation and emergency protocols.
TESTING FACILITY

TEST FACILITY AT UDS

  • At time 6 pumps can be tested simultaneously
  • pump flow rate at working pressure
  • vibration of pump and motor, SOUND METER
  • Amp meter, Pressure meter
  • Voltage meter, Frequency meter.
  • All instruments are tested as per govt.standard at approved govt. lab
  • Pumps up to 7000 LPH flow and maximum 450 BAR pressure can be tested.

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