Components of a Lime Dosing System

• Storage Silo: Holds lime in dry form, ensuring a continuous supply.
• Feeder Unit: Regulates the flow rate of lime to maintain accuracy.
• Mixing Tank: Combines lime with water to create a slurry.
• Dosing Pumps: Accurately delivers the lime slurry into the process stream at specified rates.
• Control Panel: Automates the system, allowing for monitoring and adjustment of dosing parameters.
• Instrumentation: Includes sensors and flow meters for real-time performance feedback.

How Lime Dosing Systems Work

The system begins with lime stored in a silo or hopper. From there, lime is fed into a mixing tank where it combines with water to form a slurry. Dosing pumps then precisely deliver the slurry into the target process, guided by feedback from sensors that monitor pH levels and other parameters. The automation of this process ensures consistent performance, minimizing the need for manual intervention.

Applications of Lime Dosing Systems

• Water Treatment: Adjusts pH levels, removes heavy metals, and precipitates impurities.
• Wastewater Treatment: Neutralizes acidic effluents and controls odors.
• Flue Gas Desulfurization: Removes sulfur dioxide from exhaust gases in power plants.
• Chemical Processing: Acts as a neutralizing agent in various chemical reactions.
• Mining Industry: Assists in mineral processing and neutralizes acidic mine drainage.

Advantages of Using Lime Dosing Systems

• Accuracy: Ensures precise lime delivery, optimizing chemical usage.
• Consistency: Automated controls maintain stable process conditions.
• Scalability: Suitable for both small and large-scale industrial applications.
• Durability: Designed for harsh industrial environments with minimal maintenance needs.
• Environmental Compliance: Helps industries meet environmental regulations by controlling emissions and effluent quality.

Customization and Automation

Modern lime dosing systems feature advanced automation capabilities that allow for remote monitoring and control. These systems can be customized to meet the specific needs of various industries, from small-scale water treatment plants to large industrial facilities.

Maintenance and Safety

Routine maintenance is essential for keeping lime dosing systems operating efficiently. Regular inspections of pumps, valves, and control panels help identify potential issues early. Safety features, such as dust extraction systems and proper sealing, protect operators from hazardous lime dust exposure.

Lime Dosing System – Efficient pH Control & Water Treatment

At Unique Dosing Pumps, we offer Lime Dosing Systems that ensure accurate preparation and dosing of lime slurry. Our systems include high-performance dosing pumps, agitators, storage tanks, and automated control units to provide a seamless and efficient dosing process.